The ProSpect In-Line Dairy Analyzer provides real-time constituent analysis of fat, protein, moisture and total solids as well as other components. The ProSpect In-Line Dairy Analyzer is available in 2 configurations: a single version that measures one in-line dairy product flow, and a double version that measures two in-line flows. The enclosure is configurable for both single and double versions.
The ProSpect In-Line Dairy Analyzer is designed to provide laboratory grade results in real time for a variety of dairy liquids and slurries including butter, cheese, yogurt, milk, whey protein isolate (WPI), whey protein concentrate (WPC) and milk protein concentrate (MPC). Data is readily viewable on the built-in touch screen display. In addition, data can be transferred to automated control systems for continuous formula adjustments. This frequent output of analytical results aids in consistently high product quality while optimizing efficiency use of constituents.
Engineered for the harsh conditions of the production environment, stainless steel construction is used for both the enclosure and flow cells. The products withstand moisture, vibration and temperature extremes. 3A flow cells are fully CIPable and the air-conditioned, waterproof, shock-mounted enclosure meets NEMA 4X standards.
Unlike other products, the ProSpect In-Line Dairy Analyzer comes as a complete product including an industrial computer that operates the system, displays and outputs the analytical results, calculated variables, trends and hardware diagnostics, to get the best analysis possible. Preventative maintenance and calibration services are available to keep systems up and running.
High Quality In-Line NIR Spectroscopy
- Simultaneously analyzes protein, fat, total solids and moisture
- Dedicated industrial computer included to perform measurement calculations from simple calibration file
- Laboratory level accuracy
- Direct measurement reduces off-line sampling delays and waste
In-Line, Real-Time Data
- Data sent to factory PLC every 5 – 30 seconds depending on configuration
- Automatic and continuous formula adjustments with factory system
- Ensures product quality, consistency and traceability
- Reduces product waste
Stainless Steel Enclosure and Flow Cells
- Able to withstand harsh environments including moisture, vibration and temperature extremes
- Enclosure meets NEMA 4X standards
- 3A flow cells are fully CIPable for easy cleaning
- Various path lengths in flow cells are available for optimal measurements
Complete Product Compatibility with any Process System
- ProSpect Analyzers come complete with everything needed to analyze dairy products
- Seamlessly integrates with existing PLC/Control platform
- Easy data communication allows your process system to record data for process improvements
Superior Support and Service
- Experienced technicians ensure your system is installed and configured to work
- Preventative maintenance available to maximize uptime
- Calibration services help to ensure accurate analysis
Capabilities - All Models
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ProSpect In-Line Dairy Analyzers
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Units
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Detector
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Near Infrared (NIR) Spectroscopy with back thinned CCD
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Measurement Mode
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True transmission with opposing excitation and collection probes (850-1100 nm range)
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Analysis Time
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5 – 30 seconds
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Flow Cells
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Fully CIPable available in 2”, 3’, 4”, 6’, 8” and
10” diameter sizes. Meets all 3A sanitary
requirements. Note: Flow Cells come in 5 mm,
10 mm, 15 mm, and 20 mm path lengths.
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Mechanical Enclosure Size
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55” H X 36” W X 16” D
(139.7 cm X 91.44 cm X 40.64 cm)
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Weight
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Coming soon
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Enclosure Rating
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Meets NEMA 4X standards
IP66
Internal insulation
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Free Standing Stand
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29” H X 36” W X 24” D
(73.66 cm X 91.44 cm X 60.96 cm)
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Calibration
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Multivariant calibration method based on
laboratory samples
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Calibration Methods
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Calibration is performed by MOCON service
tech (on-site or remote)
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Display
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19” color LCD touchscreen for local
information and control
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Software
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Included ProSpect software provides local
measurement information and interface to
load calibration files
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Communication / Data Output
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10/100 Ethernet through internal isolating
switch / hub; from 2-20 mA output; on PLC
computer built-in touch panel
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Alarms
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Multilevel concentration and fault alarms,
audible and visual
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Power Supply
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115 VAC at 60 Hz, 13.85 Full Load Amps
Optional: 240 VAC at 50 HZ, 6.75 FLA
(includes built-in power filter/surge protector
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Operating Temperature
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65° to 95°F (18° to 35°C)
Note: Product comes with air conditioner
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Operating Humidity
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0% to 95% (non-condensing)
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ProSampler Automatic Valve for Liquids
- Captures samples to compare against lab results to enhance calibration
- Greatly reduces the sampling error
Spools
- Cylinder to replace flow cell for empty cell calibration and maintenance
Service & Support Options
- Installation and commissioning
- Start-up and training
- Preventative Maintenance
- Calibration updates (Remote)
Dairy Process Control for:
- Butter
- Cheese
- Yogurt
- Sour Cream
- Fluid Milk
- Mozzarella Cheese
- Whey Protein Isolate
- Cheese Milk Standardization
- Whey Protein Concentrate